PIGGING UNIT FOR CONTAMINATION REDUCTION

Pigged pipeline technology proves advantageous for the transfer of a diverse range of products. Pigged manifolds seamlessly interconnect numerous source tanks with various destinations like filling and loading.

Addressing a significant challenge in Oil Blending Plants, pigged manifolds seamlessly interconnect numerous source tanks with various destinations like filling and loading. This innovative approach enhances efficiency and resolves complexities associated with managing multiple product transfers within the blending facility.

​​​​Pigging units serve the purpose of cleaning residual products from pipelines to prevent contamination, and they are strategically engineered to minimise the number of pipelines within a plant. The key elements of a pigging unit include the launcher, receiver, and catcher positioned at opposite ends of the pipe. A valve is incorporated to regulate the compressed air or gas utilised for propelling the pig, which travels through the pipeline to eliminate any remaining liquid. The pig can be easily inserted into or extracted from the catcher for maintenance purposes.



Ultrasonic Technology for Blending Plant

A groundbreaking process for blending base oil and additives utilising ultrasound technology has been established. This approach eliminates the need to heat Base Oils and Additives, marking a notable shift from standard practices. The technology behind ultrasonic processors harnesses high-frequency sound waves to create acoustic cavitation, where small bubbles form, expand, and collapse within a liquid medium. This process effectively converts electrical energy into mechanical vibrations, known as ultrasound. This method incorporates an ultrasonic flow cell to blend the oil components effectively, yielding a uniform blend.

​​The ultrasonic tubular processor is designed with a 4-inch diameter and is made from stainless steel pipe. This robust design includes piezo-crystals that are fundamental to its function. The piezo-crystals create a piezo-electric effect. When powered, they collaborate with transducers to transform electrical energy into ultrasound energy.



Advantages of Ultrasonic Oil Blending Machinery

The compact design reduces the need for space.

Operations do not require heating.

Energy consumption is lower than that of conventional methods, such as heating and stirring techniques.

Ideal for blending in restricted spaces.

Ultrasonic blending is more energy-efficient for smaller batches.

Ultrasonic waves improve the consistency and accuracy of blends.

Effective distribution of additives, including nanoparticles, enhances lubrication.

Flexible ultrasonic systems can handle a variety of Base Oils and Additives.

Environmentally sustainable production is achieved through decreased energy usage and waste reduction, significantly lowering carbon emissions.​
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